' IMS, MDrive 23 Hybrid Motion Control
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MDrive 23 Hybrid Motion Control

SKU: info-ims-maim23
Brand: IMS

The MDrive Plus 23 Motion Control offers systems designers a programmable motion controller integrated with a NEMA 23 high torque step motor and microstepping driver. MDrive 23 is 2.3 inches square with 4 stack lengths available.  Operation at up to 75 volts is possible for high speed performance.  Accustep is also available in this frame size for the best in stepper performance.

This model also features Hybrid Technology which continually monitors the relationship between a step motor's rotor and stator at sub-microsecond intervals, and will not allow that relationship to exceed the point where synchronization is lost.

Features include:

  • RS-422/485 communication
  • +12 to +75 VDC (+12 to +75 VDC if quad length) input voltage
  • Up to 283 oz-in (200 N-cm) holding torque
  • Hybrid Motion Technology's (HMT) numerous benefits
  • Fully programmable motion controller
  • Rugged magnetic encoder with index mark internal to the unit
  • Robust programmable I/O (up to 8 general purpose points) with input filtering
  • Powerful instruction set with advanced math functions using 1-2 character mnemonics
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MDrive 23 Hybrid Motion Control
MDrive 23 Hybrid Motion Control
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General

DC input voltage

Range (includes back-EMF)

+12 to +60 VDC

Power supply current requirement

Max per MDrive (depends on voltage and load)

3.5 A

Aux-Logic supply

Voltage

+12 to +24 VDC

Current requirement (max)

194 mA

Operating Temperature

Measured at heat sink (non-condensing humidity)

85C

Measured at motor (non-condensing humidity)

100C

I/O

General purpose I/O

Number/type

8 I/O points, programmable as sinking or sourcing outputs or sinking and sourcing inputs

Logic range

Inputs and outputs tolerant to +24 VDC, inputs TTL compatible

Output sink current

Up to 600 mA per channel

Protection

Over temp, short circuit, transient over voltage, over voltage, inductive clamp

Dedicated I/O

Type

Capture/trip

Logic range

0 to +5 VDC, TTL compatible

Analog input

Resolution

10 bit

Range (selectable)

0 to +5 VDC, 0 to 10 VDC, 0 to 20 mA, 4 to 20 mA

Comm

Protocol

RS-422/485 (Full or half duplex).

Baude rate

4.8 to 115.2 kbps

Isolation

None - use isolated serial converter

Motion

MicStp Resolutions

Number of microstep resolutions

20

Steps per revolution

200, 400, 800, 1000, 1600, 2000, 3200, 5000, 6400, 10000, 12800, 20000, 25000, 25600, 40000, 50000, 51200, 36000 (0.01 deg/ustep), 21600 (1 arc minute/ustep), 25400 (0.001mm/ustep)

Encoder

Type

Internal, differential, magnetic

Steps per revolution

51200

Encoder resolution

1000 lines (4000 edges)

Counters

Type

32 bit position and encoder

Edge rate (Max)

5 MHz

Velocity

Range

+/- 5,000,000 steps per second

Resolution

0.5961 steps per second

Acceleration/deceleration

Range

1.5 X 109 steps per second2

Resolution

90.9 steps per second2

Software

Program storage

Type/size

Flash/6384 bytes

User registers

(4) 32-bit

User program labels and variables

192

Math functions

+, -, x, /, >, <, =, <=, >=, AND, OR, XOR, NOT

Branch functions

Branch & call

General purpose I/O functions

Inputs

Home, limit plus, limit minus, go, stop, pause, jog plus, jog minus, general purpose

Outputs

Moving, fault, velocity change, general purpose

Trip functions

Trip on input, trip on position, trip on time, trip capture, trip on relative position

Hybrid functions

Torque mode, Make-up-steps, anti-stall

Party mode addresses (1)

62

Stack lengthSingle lengthDouble lengthTriple lengthQuad length
Holding torqueoz-in90.0144.0239.0283.0
N-cm64.0102.0169.0200.0
Detent torqueoz-in2.75.69.714.2
N-cm1.173.926.8610.0
Rotor inertiaoz-in-sec20.00250.00370.00650.0108
kg-cm20.180.260.460.76
Weightoz21.626.439.261.6
grams612.3748.41111.31746.3
Torque/Speed Curves


Dimensions in inches (mm)

QuickstartKit

All-inclusive QuickStart Kits facilitate rapid design verification by bundling MDrive products with everything needed to connect quickly and conveniently, enabling engineers to confirm with confidence that their application’s design goals are met.

QuickStart Kits include: a single sheet instruction guide, software/manuals CD, and connection cabling including Communication Converter and Prototype Development Cable(s).

Order QuickStart Kits simply by placing a "K" at the beginning of an MDrive part number.

Connecting an MDrive has never been easier with readily available Communications Converters and Prototype Development Cables, in addition to Mating Connector Kits for use in building your own cables. Select the "Connectivity solutions" tab above for details on these connectivity options.

 

Connectivity

Communications Converters

Electrically Isolated, in-line converters pre-wired with mating connectors to conveniently set parameters and program a single MDrive Hybrid via a PC USB port.

Converter Part Number

Mating Connector Type

MD-CC402-001 (USB to RS-422/485)

10-pin friction lock wire crimp

If building your own cabling, you will need:

  • RS-422/485 inline converter or PC card
  • Cabling with appropriate mating connectors for the MDrive model selected
  • For information on Party Mode (Multidrop) communications view the product manual.

Prototype Development Cables

Prototype development cables are designed to speed test/development with pre-wired mating connectors that have flying leads other end.

Prototype Development Cable P/N

Mating Connector Type

Signal Type

PD14-2334-FL3

14-pin locking wire crimp

I/O

PD02-2300-FL3

2-pin locking wire crimp

DC power

If building your own cabling, you will need:

  • Appropriate mating connector and crimp pins if required (mating connector kits are available for locking wire crimp style connectors)
  • Crimp tooling
  • Shielded twisted pair cabling

 

Mating Connector Kits

Mating Connector Kits are used to build your own cables. Kits contain 5 mating connector shells with pins. Cable not supplied. Manufacturer crimp tooling recommended.

Mating Connector Kit P/N

Mating Connector Type

Shell Mfg. P/N

Crimp Pins Mfg. P/N

CK-09

14-pin locking wire crimp

JST:  PADP-14V-1S

JST:  SPH-001T-PO.5L

CK-04

2-pin locking wire crimp

Tyco:  794617-2

Tyco:  794610-1

CK-02

10-pin friction lock wire crimp

Hirose:  DF-11-10DS-2C

Hirose:  DF11-2428SC

 

 Drive Protection Module

The function of the DPM75 Drive Protection Module is to limit the surge current and voltage to a safe level when DC input power is switched on and off to a motor drive. This provides the added protection necessary for reliable motor drive operation when switching the DC power, instead of the recommended AC power to the DC power supply. The device is designed to protect the motor drive when operating under all load conditions. This device does not protect the motor drive from wiring the power incorrectly.

The unit is capable of being used with48, 60, and 75 volt rated motor drives. An external jumper selection is available so the user can match the circuit to their particular application. The DPM75 is capable of a steady state operating current of 4 amps.

The DPM75 can be used for any frame size motor drive, when properly configured. It can also be used for more than one unit provided the current and voltage do not exceed the DPM75's ratings. The maximum DPM75 ratings are 75 volts and 4 amps.


 

General

DC input voltage

Range (includes back-EMF)

+12 to +60 VDC

Power supply current requirement

Max per MDrive (depends on voltage and load)

3.5 A

Aux-Logic supply

Voltage

+12 to +24 VDC

Current requirement (max)

194 mA

Operating Temperature

Measured at heat sink (non-condensing humidity)

85C

Measured at motor (non-condensing humidity)

100C

I/O

General purpose I/O

Number/type

8 I/O points, programmable as sinking or sourcing outputs or sinking and sourcing inputs

Logic range

Inputs and outputs tolerant to +24 VDC, inputs TTL compatible

Output sink current

Up to 600 mA per channel

Protection

Over temp, short circuit, transient over voltage, over voltage, inductive clamp

Dedicated I/O

Type

Capture/trip

Logic range

0 to +5 VDC, TTL compatible

Analog input

Resolution

10 bit

Range (selectable)

0 to +5 VDC, 0 to 10 VDC, 0 to 20 mA, 4 to 20 mA

Comm

Protocol

RS-422/485 (Full or half duplex).

Baude rate

4.8 to 115.2 kbps

Isolation

None - use isolated serial converter

Motion

MicStp Resolutions

Number of microstep resolutions

20

Steps per revolution

200, 400, 800, 1000, 1600, 2000, 3200, 5000, 6400, 10000, 12800, 20000, 25000, 25600, 40000, 50000, 51200, 36000 (0.01 deg/ustep), 21600 (1 arc minute/ustep), 25400 (0.001mm/ustep)

Encoder

Type

Internal, differential, magnetic

Steps per revolution

51200

Encoder resolution

1000 lines (4000 edges)

Counters

Type

32 bit position and encoder

Edge rate (Max)

5 MHz

Velocity

Range

+/- 5,000,000 steps per second

Resolution

0.5961 steps per second

Acceleration/deceleration

Range

1.5 X 109 steps per second2

Resolution

90.9 steps per second2

Software

Program storage

Type/size

Flash/6384 bytes

User registers

(4) 32-bit

User program labels and variables

192

Math functions

+, -, x, /, >, <, =, <=, >=, AND, OR, XOR, NOT

Branch functions

Branch & call

General purpose I/O functions

Inputs

Home, limit plus, limit minus, go, stop, pause, jog plus, jog minus, general purpose

Outputs

Moving, fault, velocity change, general purpose

Trip functions

Trip on input, trip on position, trip on time, trip capture, trip on relative position

Hybrid functions

Torque mode, Make-up-steps, anti-stall

Party mode addresses (1)

62